Course Overview

The (AS1900 QMS) AS9100 Aerospace Quality Management System Lead Auditor course is designed to provide professionals with the knowledge and skills required to audit aerospace quality management systems based on the AS9100 standard. AS9100 is an international standard that incorporates the requirements of ISO 9001 while addressing additional needs specific to the aerospace industry.
This course prepares participants to conduct effective audits, identify non-conformities, and lead audit teams to ensure compliance with aerospace quality standards. It is ideal for quality managers, auditors, and professionals in the aerospace sector seeking to advance their expertise in quality management and auditing.

Benefits

• Industry-Specific Expertise: Gain in-depth knowledge of quality management tailored to the aerospace sector.
• Global Recognition: Earn a certification that is recognized and valued across the aerospace industry.
• Career Advancement: Unlock opportunities for roles in quality assurance, auditing, and compliance in the aerospace industry.
• Practical Skills: Master the tools and techniques required for conducting effective audits and driving continual improvement.
• Contribution to Safety and Quality: Play a crucial role in ensuring the highest standards in aerospace manufacturing and services.

Learning Outcomes

Upon successful completion, participants will:

• Understand the structure and requirements of the AS9100 standard and its integration with ISO 9001.
• Plan, conduct, and report audits of aerospace quality management systems.
• Identify gaps and recommend corrective actions to enhance compliance and performance.
• Lead audit teams effectively while adhering to ethical auditing principles.
• Evaluate and improve quality management processes specific to the aerospace sector.

Study Units

1. Introduction to AS9100
   • Overview of AS9100 and its importance in the aerospace industry.
   • Integration with ISO 9001 and key additional requirements.
2. Auditor Roles and Responsibilities
   • Key competencies and ethical practices for Lead Auditors.
   • Planning, conducting, and managing audits.
3. Understanding AS9100 Requirements
   • Detailed analysis of AS9100 clauses and their application in aerospace.
   • Risk-based thinking and its role in quality management systems.
4. Audit Planning and Execution
   • Developing risk-based audit plans and defining objectives.
   • Gathering evidence, interviewing personnel, and reviewing documents.
5. Non-Conformities and Corrective Actions
   • Identifying and categorizing non-conformities.
   • Recommending and verifying the implementation of corrective actions.
6. Audit Reporting and Follow-Up
   • Writing clear and comprehensive audit reports.
   • Communicating findings to stakeholders and management.
7. Certification and Continuous Improvement
   • Steps to achieve AS9100 certification.
   • Strategies for maintaining compliance and driving continual improvement.
8. Practical Exercises and Case Studies
   • Hands-on activities to simulate real-world audit scenarios.
   • Case studies focusing on common challenges in aerospace quality audits.

Course Outline

1. Introduction to AS9100 and Aerospace Quality Management
   • Historical background and importance in the aerospace industry.
   • Overview of the standard’s structure and its application.
2. Requirements and Key Clauses of AS9100
   • Integration with ISO 9001 and aerospace-specific additions.
   • Focus areas: Product safety, counterfeit parts prevention, and risk management.
3. Audit Process and Methodology
   • Planning and conducting audits within the aerospace sector.
   • Techniques for data collection, evaluation, and reporting.
4. Role of a Lead Auditor
   • Managing audit teams and maintaining ethical practices.
   • Conflict resolution and decision-making in audits.
5. Risk-Based Thinking and Continual Improvement
   • Applying risk management principles in audits.
   • Identifying opportunities for process improvement.
6. Case Studies and Role-Playing
   • Real-life examples of AS9100 audits.
   • Group discussions and role-playing exercises.

Career Progression

Completing the AS9100 Lead Auditor course positions professionals to explore the following opportunities:

1. Advanced Certifications
   • Pursue ISO 14001 or ISO 45001 Lead Auditor certifications to expand expertise into environmental or occupational health and safety management systems.
2. Consultancy Roles
   • Become an aerospace quality management consultant, assisting organizations in achieving and maintaining AS9100 certification.
3. Leadership Positions
   • Quality Manager or Quality Assurance Director in aerospace manufacturing or supply chain organizations.
4. Specialized Roles in Risk Management
   • Focus on risk analysis and mitigation strategies within aerospace quality systems.
5. Professional Development
   • Join industry associations like the International Aerospace Quality Group (IAQG) to network and stay updated on best practices.
6. Broaden Expertise
   • Gain further skills in Six Sigma or Lean methodologies for process improvement in aerospace industries.

Why Us

• Experienced Trainers: Learn from industry professionals with hands-on experience in aerospace quality and auditing.
• Comprehensive Materials: Access the latest resources, including case studies and audit templates, tailored to the aerospace sector.
• Recognized Certification: Receive a globally acknowledged certification upon successful completion of the course.
• Practical Approach: Engage in real-world exercises and role-playing to prepare for professional audits.
• Dedicated Support: Benefit from ongoing guidance and resources to excel in your auditing career.

This course is a gateway to excelling in aerospace quality management and ensuring compliance with industry-leading standards. Enroll today to elevate your career in the dynamic world of aerospace quality and safety.